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Silicon Carbide Grit Sizes Explained: Split, Macro Grit and Micro Powder

Silicon Carbide Grit Sizes Explained: Split, Macro Grit and Micro Powder

Siliciumcarbid (Sic) is widely used in abrasives, ildfaste materialer, keramik, metallurgy, surface treatment, and other industrial applications. Imidlertid, buyers who are new to silicon carbide often encounter different product descriptions such as SiC Splits, silicon carbide macro grit, and micro powder.

What is the difference between them? What particle sizes do they represent? And which type should you choose for your application?

This guide explains the three main forms of silicon carbide by particle size: Split/segment material, macro grit, and micro powder.

Silicon Carbide Size Classification

Silicon carbide products can generally be classified according to their particle size:

Product Type Typical Particle Size Common Specifications
Silicon Carbide Split Approx. 0.5–12 mm 0–1 mm, 1–3 mm, 3–5 mm, 5–8 mm
Silicon Carbide Macro Grit Approx. 75–1700 μm F12–F220
Silicon Carbide Micro Powder Usually below 63 μm W63, W50, W40, W28, W20, W14, W10, W7, W5

The exact particle-size distribution depends on the applicable standard, screening process, and customer’s specification. Therefore, a grade such as F120 or W20 should not be interpreted simply as one fixed particle diameter.

What Is Silicon Carbide Split or Segment?

Silicon carbide Split, sometimes called SiC Split, SiC segment, or coarse silicon carbide, refers to relatively large pieces of silicon carbide obtained after crushing and screening the SiC material.

Typical sizes include:

  • 0–1 mm
  • 1–3 mm
  • 3–5 mm
  • 5–8 mm
  • 8–12 mm

Larger sizes may also be available for specific industrial applications.

Applications of Silicon Carbide Split

Coarse silicon carbide is commonly used in:

  • Refractory materials
  • Steelmaking and metallurgy
  • Foundry applications
  • Furnace linings
  • Ceramic production
  • Abrasive raw materials
  • Silicon carbide processing

For refractory and metallurgical applications, customers often purchase SiC according to a simple size range such as 1–3 mm or 3–5 mm, rather than an F-number.

What Is Silicon Carbide Macro Grit?

Silicon carbide macro grit, also known as SiC grit or abrasive grain, is a more precisely classified material produced by crushing, processing, and screening silicon carbide.

It is widely used in:

  • Slibeskiver
  • Skæreværktøj
  • Abrasive papers
  • Sandblasting
  • Surface preparation
  • Refractory materials
  • Ceramic applications

One of the most common grading systems is the F-grit system.

Common Silicon Carbide F Grit Sizes

Grit Approximate Particle Size
F12 ~1.7 mm
F16 ~1.2 mm
F20 ~850 μm
F24 ~710 μm
F30 ~600 μm
F36 ~500 μm
F46 ~355 μm
F54 ~300 μm
F60 ~250 μm
F80 ~180 μm
F100 ~150 μm
F120 ~125 μm
F150 ~106 μm
F180 ~90 μm
F220 ~75 μm

These values are provided as a general reference. Actual particle-size distribution should always be confirmed according to the relevant standard and product specification.

For eksempel

If a customer asks for:

Grønt siliciumcarbid, 100–120 μm

the requested material is generally within the range of fine silicon carbide grain and is close to the F120 range.

Imidlertid, 100–120 μm should not automatically be treated as exactly equivalent to F120. F-grit specifications are based on particle-size distribution requirements rather than a single particle diameter.

For international business, it is therefore important to confirm the customer’s required standard before quoting.

What Is Silicon Carbide Micro Powder?

Silicon carbide micro powder is a much finer form of SiC, generally used when a controlled fine particle size is required.

Micro powder is commonly specified using W grades, såsom:

  • W63
  • W50
  • W40
  • W28
  • W20
  • W14
  • W10
  • W7
  • W5
  • W3.5
  • W1.5

The number generally indicates the nominal or maximum particle-size classification under the applicable grading system.

Common Silicon Carbide Micro Powder Sizes

Micro Powder Grade Approximate Size Classification
W63 <63 μm
W50 <50 μm
W40 <40 μm
W28 <28 μm
W20 <20 μm
W14 <14 μm
W10 <10 μm
W7 <7 μm
W5 <5 μm
W3.5 <3.5 μm
W1.5 <1.5 μm

The actual distribution can vary according to the production process and applicable standard.

Applications of SiC Micro Powder

Silicon carbide micro powder is used in applications such as:

  • Advanced ceramics
  • Precision abrasives
  • Polishing
  • Ceramic coatings
  • Electronic materials
  • Refractory formulations
  • Surface treatment
  • Specialized grinding applications

Fine SiC powder is particularly useful when surface finish, particle uniformity, or fine-particle packing is important.

F Grit vs. W Micro Powder: What Is the Difference?

One common question from buyers is the difference between F-grit silicon carbide og W-grade silicon carbide micro powder.

The main difference is the particle-size range and grading system.

F Grit

F grades are commonly used for abrasive grains and relatively coarser particles.

Examples:

F24, F36, F46, F60, F80, F100, F120, F150

W Micro Powder

W grades are generally used for finer silicon carbide powders.

Examples:

W63, W50, W40, W28, W20, W14, W10, W7, W5

Therefore, a simple rule of thumb is:

F grade → macro grit

W grade → micro powder

Imidlertid, buyers should always specify the applicable standard and particle-size distribution when requesting a quotation.

Which Silicon Carbide Size Should You Choose?

The appropriate SiC particle size depends primarily on the application.

For refractory materials

Customers may prefer:

0–1 mm
1–3 mm
3–5 mm
5–8 mm

A combination of different particle sizes may also be used to optimize packing density.

For abrasive applications

Typical grades include:

F24, F36, F46, F60, F80, F100, F120

Coarser grades are generally selected for applications requiring more aggressive material removal, while finer grades are used where a finer surface finish is required.

For precision applications

Fine grades such as:

W20, W14, W10, W7, W5

may be considered when a smaller particle size is required.

The final selection should be based on the customer’s equipment, processing conditions, required surface finish, and technical specification.

Why Particle Size Distribution Matters

When purchasing silicon carbide, it is not enough to look only at the nominal grade.

Two products with similar nominal sizes can have different particle-size distributions.

Important parameters may include:

  • Particle-size distribution
  • Maximum particle size
  • Minimum particle size
  • SiC purity
  • Free carbon
  • Fe₂O₃
  • Moisture
  • Magnetic impurities
  • Bulkdensitet
  • Packing method

For industrial applications, buyers should request a Technical Data Sheet (TDS) og Certificate of Analysis (COA) to verify the actual product specification.

How to Specify Silicon Carbide When Requesting a Quotation

To avoid misunderstandings, buyers should provide as much information as possible.

A good RFQ could look like this:

Produkt: Grønt siliciumcarbid
Renhed: ≥99% SiC
Partikelstørrelse: 100–120 μm
Anvendelse: Ceramic production
Quantity: 20 MT
Emballage: 25 KG -poser
Destination: Indien

If the customer requires a specific grading system, it is better to state it explicitly:

Green SiC F120 according to the required standard

rather than simply saying:

120 μm SiC

This allows the supplier to confirm whether the requested material meets the customer’s particle-size distribution requirements.

Silicon Carbide Size Selection at a Glance

A simple way to understand the three categories is:

Split

mm range → 0–1 mm, 1–3 mm, 3–5 mm, 5–8 mm

Grain / Grit

tens to thousands of μm → F12–F220

Mikro pulver

generally below 63 μm → W63–W1.5

The finer the required particle size, the more important particle-size distribution and classification become.

Konklusion

Silicon carbide is available in a wide range of particle sizes, from coarse millimeter-sized material to ultra-fine micro powder.

The three common categories are:

  • Silicon carbide Split/segment: mainly mm-sized material
  • Silicon carbide macro grit: commonly classified by F grades
  • Silicon carbide micro powder: commonly classified by W grades

Choosing the correct size depends on the application rather than simply selecting the finest or highest grade available.

If you are sourcing green silicon carbide or black silicon carbide, it is recommended to provide the required SiC purity, partikelstørrelse, grading standard, mængde, application, and packaging requirements when requesting a quotation. This allows the supplier to recommend the appropriate specification and provide a matching TDS and COA.

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